Electroweld Expanded Metal Mesh to Frame Projection Welder 100KVA (SPM-100PRW)

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.middle_heading span{font-size:17px} } @media screen and (max-width: 768px) { .tabs label{font-size:17px;} } Visit Store Butt Welders Spot Welders Seam Welders Special Purpose Machines Brazing Machines Electroweld Expanded Metal Mesh to Frame Projection Welder 100KVA (SPM-100PRW) Categories Rod Butt Welder Upset Butt Welder Wire Butt Welder Micro Wire Butt Welder Bandsaw Blade Butt Welder Foot Rocker Arm Spot Welder Pneumatic Rocker Arm Spot Welder Press Type Projection Spot Welder Table Mounted Spot Welder Portable Spot Welder Seam Welder Brazing Machines Special Purpose Machines Video 1 - Electroweld Expanded Metal Mesh to Square Frame Projection Welder 100KVA Video 2 -Part1: Electroweld 4-Head Expanded Metal Mesh to Square Frame Projection Welder 100KVA Video 3 - Part2: Electroweld 4-Head Expanded Metal Mesh to Square Frame Projection Welder 100KVA Video 4 - Electroweld Display Panel Mesh Welder Application Video 4 - Electroweld Press Type Spot Welder - Operational Video Product Details Electroweld industries is a leading manufacturer of resistance welding equipment, serving the industry for over 45 years. Our welding machines are designed to provide a production solution at an affordable price while ensuring reliability and low cost maintenance. Electroweld Expanded Metal Mesh to Frame Projection Welder 100KVA (SPM-100PRW) -(Weldability Sheet Thickness (2 x mm): Expanded Metal Mesh Sheet Thickness- 1.0mm-6.0mm, 4-19 SWG, 4-19 AWG) -(Weldability Cross Wire/Mesh Application-Wire Diameter (2 x mm): 2.0mm-12.0mm,Approx. double the weldability ranges indicated above) Applications:  The Electroweld Expanded Metal Mesh to Frame Projection Welder is used to weld Expanded Metal Mesh to Square Pipe Frames. Capable of Welding Low Carbon Steel,High Carbon Steel,High Strength Steel,Nickel Alloy,High-Temp Alloy,Titanium. Confirmation of weldability of other materials can be provided on request. What is Expanded Metal Mesh? Expanded metal is sometimes considered an alternative to sheet metal or wire mesh. It combines some of the best features of both—providing a material that is stronger than thin wire mesh and has better air flow and drainage than sheet metal.Expanded metal is frequently used to make fences, walkways, and grates, as the material is very durable and strong, unlike lighter wire mesh. One of the benefits from the manufacturing of expanded metal is that the sheet retains its structural integrity because it has not undergone the stress of having shapes punched in it (like perforated sheet), and the mesh-like pattern will not unravel (like woven mesh can do). Expanded metal has been stretched rather than punched, reducing scrap metal waste; making it cost-effective.Expanded metal sheet is made by first creating multiple slits in the sheet, and then stretching the sheet. The stretching creates a unique diamond pattern opening with one of the strands protruding at a slight angle. Construction : Heavily fabricated with streamlined appearance, suitably stiffened at points of stress. The transformer is mounted directly on to the body and the bearings for the arm are provided in the same. Cooling System: Electrodes, Electrode holders secondary water cooled, water required to be free from residue forming impurities and at a temperature of less than 30* C or 85* F. If water temperature is higher, increased water flow is required. Electrodes: One pair Morse Taper II straight electrodes supplied as standard with the machine, Other types available on request. Adjustment of Electrode Force : By means of Air Pressure. The force is adjustable and gives a constant force from 1-5 Kg Cm!by Pneumatic Cylinder, adjusted by Regulating Valve. Adjustment of Electrode Stroke: By vertical adjustment of electrode holder. Current Control: By means of 3/6 tap change links between 50% and 100% also fine setting through controller Weld Initiation: By means of Foot Switch which initiates the weld only after preset pressure is built up. Electronic Control: (A) Thyristorised synchronous electronic sequence timer consisting of: Squeeze, weld, forge, off and heat control unit range 1-99 c/s. This is a standard controller offering. (B) Solid State - three timers provided for squeeze, weld and forge timings - short range 5 - 50 cycles - long range 1 - 10 seconds (50 to 500 cycles). This is a standard controller offering. (C) Optional Electroweld AY-01 Digital Timer with capability to store upto 25 different weld schedules. This option will replace the standard controller at an additional cost. (D) Optional Forwel AK-54V Constant Current Digital Controller with capability to store and recall upto 15 different weld schedules (additional cost). This option will replace the standard controller at an additional cost. Electroweld Expanded Metal Mesh to Frame Projection Welder 100KVA (SPM-100PRW) -(Weldability Sheet Thickness (2 x mm): Expanded Metal Mesh Sheet Thickness- 1.0mm-6.0mm, 4-19 SWG, 4-19 AWG) -(Weldability Cross Wire/Mesh Application-Wire Diameter (2 x mm): 2.0mm-12.0mm,Approx. double the weldability ranges indicated above) *Weldable Materials-Low Carbon Steel,High Carbon Steel,High Strength Steel,Nickel Alloy,High-Temp Alloy,Titanium,Bronze,Brass Note: For Bronze and Brass the Weldable thickness reduces and specs are available in table below * Galvanized Steel Sheet Spot Welding- Galvanizing is a coating of zinc metal that is applied to the steel when it is manufactured, either in a hot dipped fashion or by electroplating. Zinc, when used as a galvanizing coating, protects steel from rust. Galvanized steel requires about 25% more horse power than non-galvanized steel. Weld time and/or weld power need to be increased to spot weld Galvanized steel. Select a higher KVA machine to account for the increased power requirement for spot welding Galvanized steel. * Power Requirement is 415V AC 50/60Hz(Price includes customization as per requirement before shipping) **Spot Welders upto 30KVA can operate on either 2 Lines/Phases 220V (+10%/-10%) or 400V (+10%/-10%) 50/60Hz ***Spot Welders greater than 30KVA can only operate on 2 Lines/Phases 400V (+10%/-10%) 50/60Hz ** Standard Throat Depth is 18" or 460mm (Customizable to 12” / 18” / 24” / 30” / 36” / 48” / 60” / 72” at an additional charge) ***Standard Electroweld Micro Processor Controller with 3 timers for squeeze, weld & forge timing ***INCLUDED Standard Coolant Re-circulator Water Pump which is required for proper operation. Specs - 220V/415V 1/3 Ph 220V/440V ****Additional set of spares and consumables can be quoted to be added to the shipment as required ****In case of a similar machines customized with multiple Weld-Heads, we can also integrate separate transformers and timer controls for each Weld-Head at an additional cost. This will enable capability to weld 2 parts with different weld setups simultaneously. Save time and effort by finishing the job simultaneously. No more queueing parts, staging, or running the same part on two different welders. Additionally the multiple transformer-multiple weld head strategy could also be used to optimize utilization of existing power capacity available at your factory whereas a higher KVA machine doing the same set of simultaneous welds could require a new higher capacity power connection. ****The following specifications Table is for Single Head Welders with a single transformer. It is only provided here as a reference. With multiple heads, the rating of the machine and weldability varies depending on the number of transformers integrated in the machine and the number of welding heads used simultaneously in the weld sequence. Please contact us for weld specifications customized to your application. *****For example a 50 KVA Press Type Projection/Spot Welding Machine with 2 Welding Heads would result in each Welding Head having the welding capacity equivalent to a 25 KVA Machine. Similarly in order to size the transformer for a Multiple Head Projection/Spot Welding Machine, we need to take the base KVA rating of a single head machine capable of welding the required part and multiply that KVA rating with the number of Welding Heads to come up with a composite KVA rating for the Multiple Head Projection/Spot Welding Machine. Specifications Table - Sheet Metal Spot Welding Application: Note: * Maximum material welding thicknesses are always estimates. Variables such as Electrode Throat Depth, Electrode Throat Clearance, tooling, shunt or cable length, welder distance from primary, and other compounding variables can positively or negatively affect this number. Specifications Table - Cross Wire or Mesh Spot Welding Application: Note: * Maximum material welding thicknesses are always estimates. Variables such as Electrode Throat Depth, Electrode Throat Clearance, tooling, shunt or cable length, welder distance from primary, and other compounding variables can positively or negatively affect this number. The weldability of your application can be checked with the Electroweld KVA-mm-SWG-AWG Mapping Table for MS/SS available HERE The Electroweld Projection Spot Welder Weldability Table with SWG-mm-KVA Mapping is available HERE The Electroweld Projection Spot Welder Weldability Table with AWG-mm-KVA Mapping is available HERE Electroweld Expanded Metal Mesh to Square Frame Projection Welder 100KVA Electroweld Expanded Metal Mesh to Square Frame Projection Welder YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; 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margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Part2: Electroweld 4-Head Expanded Metal Mesh to Square Frame Projection Welder 100KVA Electroweld 4-Head Expanded Metal Mesh to Square Frame Projection Welder YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Electroweld WireMesh Display Panel Projection Welder Electroweld WireMesh Display Panel Projection Welder YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Electroweld Projection Welder Operations Instructional Video Electroweld Expanded Metal Mesh to Square Frame Projection Welder YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } SHIPPING RETURNS PAYMENT WARRANTY + TERMS and CONDITIONS Listed price includes supplier paid shipping via CIF – Cost, insurance, and freight (named port of destination). Any additional brokerage, customs, and duty fees associated with international shipments are the customer's responsibility and are not included All return shipments including international return shipments would be at the cost of the buyer We accept Paypal The Warranty Information for ELECTROWELD INDUSTRIES products is available HERE The TERMS & CONDITIONS for ELECTROWELD INDUSTRIES products is available HERE Standard Incoterms Information on included shipping to destination port via CIF (Cost, insurance, and freight) is available HERE - The machines will be shipped 2-3 weeks after clearance of payment. - Shipping times may vary depending on any custom modifications and complexity of the request. - Shipping times may vary depending on larger than 2 Qty of machines ordered in a shipment - Additional spares and consumables can be ordered separately to be shipped together with the machines - Standard one year warranty with the faulty machine shipped to factory and back to buyer after repairs both at buyers expense - Cost, insurance, and freight (CIF) is an expense paid by a seller to cover the costs, insurance, and freight of a buyer's order while it is in transit. The goods are exported to a port named in the sales contract. Until the goods are fully loaded onto a transport ship, the seller bears the costs of any loss or damage to the product. Further, if the product requires additional customs duties, export paperwork, or inspections or rerouting, the seller must cover these expenses. Once the freight loads, the buyer becomes responsible for all other costs. Copyright © Electroweld Industries. All rights reserved.