Electroweld Micro Wire Butt Welder 5KVA (MBW-1538: Weldability 1.5mm-3.8mm)

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.middle_heading span{font-size:17px} } @media screen and (max-width: 768px) { .tabs label{font-size:17px;} } Visit Store Butt Welders Spot Welders Seam Welders Special Purpose Machines Brazing Machines Electroweld Micro Wire Butt Welder 5KVA (MBW-1538: Weldability 1.5mm-3.8mm) Categories Rod Butt Welder Upset Butt Welder Wire Butt Welder Micro Wire Butt Welder Bandsaw Blade Butt Welder Foot Rocker Arm Spot Welder Pneumatic Rocker Arm Spot Welder Press Type Projection Spot Welder Table Mounted Spot Welder Portable Spot Welder Seam Welder Brazing Machines Special Purpose Machines Video 1- Electroweld Micro Wire Butt Welder-With Magnifying Glass-Operational Video Video 2- Electroweld Micro Wire Butt Welder-Operational Video Video 3- Electroweld Micro Wire Butt Welder For Welding 29 Gauge to 23 Gauge Steel Wire-Operational Video Video 4- Electroweld Micro Wire Butt Welder-Operational Video Video 5- Electroweld Micro Wire Butt Welder-Welding Flat Copper Strip-Operational Video Product Details Electroweld industries is a leading manufacturer of resistance welding equipment, serving the industry for over 45 years. Our welding machines are designed to provide a production solution at an affordable price while ensuring reliability and low cost maintenance. Applications: Electroweld Wire Butt Welders are specially designed for the wire and cable processing industry. This welder is used for butt welding of ferrous and non-ferrous wires. Electroweld Micro Wire Welder 5KVA (MBW-1538) - Weldability - Diameter - 1.5mm-3.8mm. - Weldability - Cross-Sectional Area - 1.77mm²- 11.34mm². - Weldability - Welding Range - 15-7 AWG. - Weldability - Welding Range - 17-9 SWG. - Weldable Materials: Copper, Aluminium, Hi-Carbon Steel, Mild Steel, Iron, Nickel Features: These machines are designed as table models and constructed with a particular regard to quick and easy operation. The welding process being automatic requires minimal training for operators and ensures uniform welds of high tensile strength, capable of withstanding subsequent drawing. Construction The Electroweld Micro Wire Butt Welders are designed as portable models on moveable trolley stand, with spring loaded clamping devices, and foot pedal release Main body, housing the welding transformer, fixed and moveable platens, constructed from light alloy. Each machine is mounted on a wheeled trolley type stand provided with brakes. All machines are equipped with annealing facility. Upset Travel: Moveable platen travel on two parallel guides of precision design and construction ensuring accurate, frictionless travel and perfect alignment of the Weld. Upset Pressure: Provided by a precision spring action on the moveable platen, pre-calibrated at the factory Electrodes: Special wear resistant copper alloy electrodes provided with precision''V''grooves, permit rapid and accurate alignment of wires. Clamps: Copper alloy clamps of precision quick acting design ensure fixed clamping of wires. Variation of Initial Upset Gap: Obtained by setting of a calibrated cam mounted on the fixed platen and acting on a stop fitted on the moveable platen Weld Current Adjustment: Adjustment of welding current by 8 position rotary switch. Weld Current Initiation: Automatic, current make and break via incorporated magnetic contactor. Current initiation effected by a manual push button fitted on one side of the fixed platen and current cut off effected automatically in relation to the preset upsetting distance Separate annealing electrodes for annealing of the welded wire is provided. Weld Current Cutoff: Effected automatically in relation to the preset upsetting distance. Magnifying Glass and Lamp Assembly: Available as standard optional extra, to ensure visibility of thin wires for correct spacinq of the wire ends and prooer overhang from the electrodes.The entire assembiy, mounted on a vertical post at the rear of the machine, can be moved up and down and swivelled. Annealing Facility: Separate annealing electrodes for annealing of the welded wire provided as a standard feature. Shearing Attachment: Shearing attachment to prepare the wire ends in the range specified, available as standard optional extra. Trolley Stand: Wheeled trolley available as optional extra. Welding Process -The ends of the wires to be joined are 'prepared' on the special shearing attachment (optional). -Welding current and initial up-set gap set according to the size of wire, the up-setting pressure being preset at the factory. -The wire ends are rigidly clamped by special quick acting clamps and viewed through an illuminated magnifying glass (optional), to ensure correct alignment of the wire ends. -By pushing the button, butt welding cycle is initiated and completed automatically by built-in controls. -Weld completed, the job is then de-clamped and annealed in the annealing device (optional), if necessary. * Power Requirement is 220V AC 50/60Hz or 415V AC 50/60Hz (Price includes customization as per requirement before shipping) *Separate annealing electrodes for annealing of the welded wire provided. **Shearing attachment to prepare the wire ends in the range specified is available as as an optional extra. ***Wheeled trolley available as optional extra. ****Additional set of spares and consumables can be quoted to be added to the shipment as required Specifications Table: Weldability - Diameter of the Solid Wire or Rod (mm): ***Duty Cycle can be higher upto 50% with water cooling active on Welding Jaws and the transformer secondary coils. Product Finder - Diameter of the Solid Wire or Rod (mm): Weldability - Cross-Sectional Area of the Solid Wire or Rod (mm²): ***Duty Cycle can be higher upto 50% with water cooling active on Welding Jaws and the transformer secondary coils. Product Finder - Cross-Sectional Area of the Solid Wire or Rod (mm²): Optional Functionality ***Weldability - Flat Metal - All Electroweld Wire and Rod Butt Welders can weld Flat Metal jobs when customized with a flat jaw assembly instead of the standard jaws with grooves for wires and rods. For weldability ranges please contact us with the material and cross-section surface area. ****Weldability - Stranded Cables/Ropes/Cords using Glass Sleeves, Ceramic Sleeves or Carbon Sleeves which function as crucibles during the Stranded Cable Butt Welding Application- For weldability ranges please contact us with the material and cross-section surface area. Operational Video for the Electroweld Micro Wire Butt Welder Electroweld Micro Wire Butt Welder - YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Operational Video for the Electroweld Micro Wire Butt Welder Electroweld Micro Wire Butt Welder - YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Operational Video for the Electroweld Micro Wire Butt Welder For Welding 29 Gauge to 23 Gauge Steel Wire Electroweld Micro Wire Butt Welder - YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Operational Video for the Electroweld Micro Wire Butt Welder Electroweld Micro Wire Butt Welder - YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Operational Video for the Electroweld Micro Wire Butt Welder- Welding Flat Copper Strip Electroweld Micro Wire Butt Welder - YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } Operational Video for the Electroweld Micro Wire Butt Welder (Authorized Dealer Video) Electroweld Micro Wire Butt Welder - YouTube [isdntekvideo] .ytvideo * { box-sizing:border-box; } .ytvideo { margin:.5em auto 40px auto; max-width:480px; font-family:arial; text-align:center; position:relative; min-height:120px; background-color:#555; } .ytvideo p { position:absolute; margin:0; color:white; background-color:rgba(0,0,0,0); } .ytvideo .yt_hd { font-size:16px; width:100%; height:25px; line-height:28px; text-align:left; top:0; left:0; padding-left:10px; overflow:hidden; } .ytvideo .yt_ft { font-size:12px; width:100%; bottom:0; left:0; } .ytvideo img { display:block; max-width:100%; border:0; } .ytvideo a:after { content:"\A0\25BA"; position:absolute; width:60px; height:50px; left:0; top:0; right:0; bottom:0; margin:auto; border:0; border-radius:10px; color:white; background:rgba(0,0,0,.6); font-size:24px; line-height:50px; cursor:pointer; } .ytvideo a:hover:after { background:#CC181E; } .ytvideo .yt_inp { position:absolute; top:100%; left:0; width:100%; text-align:center; padding:.5em .2em; xfont-size:18px; border:0; color:black; background: rgba(0,0,0,.0); } @media(max-device-width:960px){ .ytvideo { margin-bottom:60px; } .ytvideo .yt_inp { padding:1em .2em; } } What is Butt-Welding or Upset Welding? Butt-welding is a technique where two metal ends are connected with no overlap, forming a near seamless merger. To do so, the two ends are heated by passing an electric current through the weld interface. The interface causes heating due to resistance to the current. Heating continues until the metal reaches a plastic-like state. The ends (or butts) are then pressed together, where they form a knot or upset. The knot or upset is then ground down to a smooth finish. This technique is great for welding wires, bandsaw and saw blades, creating closed-loop steel rings or welding rods. Butt-welding is sometimes used interchangeably with Upset Welding. As we can see both of them are the exact same process with just a difference in the name. SHIPPING RETURNS PAYMENT WARRANTY + TERMS and CONDITIONS Listed price includes supplier paid shipping via CIF – Cost, insurance, and freight (named port of destination). Any additional brokerage, customs, and duty fees associated with international shipments are the customer's responsibility and are not included All return shipments including international return shipments would be at the cost of the buyer We accept Paypal The Warranty Information for ELECTROWELD INDUSTRIES products is available HERE The TERMS & CONDITIONS for ELECTROWELD INDUSTRIES products is available HERE Standard Incoterms Information on included shipping to destination port via CIF (Cost, insurance, and freight) is available HERE - The machines will be shipped 2-3 weeks after clearance of payment. - Shipping times may vary depending on any custom modifications and complexity of the request. - Shipping times may vary depending on larger than 2 Qty of machines ordered in a shipment - Additional spares and consumables can be ordered separately to be shipped together with the machines - Standard one year warranty with the faulty machine shipped to factory and back to buyer after repairs both at buyers expense - Cost, insurance, and freight (CIF) is an expense paid by a seller to cover the costs, insurance, and freight of a buyer's order while it is in transit. The goods are exported to a port named in the sales contract. Until the goods are fully loaded onto a transport ship, the seller bears the costs of any loss or damage to the product. Further, if the product requires additional customs duties, export paperwork, or inspections or rerouting, the seller must cover these expenses. Once the freight loads, the buyer becomes responsible for all other costs. Copyright © Electroweld Industries. All rights reserved.