
Case IH Axial Flow 7240 8240 9240 Tier 4B (Final) Combine Harvesters Official Workshop Service Repair Manual
Case IH Axial Flow 7240 8240 9240 Tier 4B (Final) Combine Harvesters Official Workshop Service Repair Manual The Best PDF Manuals Online Includes : Bookmarks + Searchable Text + Index = Fast Navigation And Best Organization ! This is the COMPLETE Official Service Repair Manual for the Case IH Axial Flow Combine. This manual contains deep information about maintaining, assembly, disassembly and servicing your Axial Flow Combine. This PDF file is Bookmarked and SEARCHABLE to make what you need easy to find. This Manual contains information and data to this model. has specs, diagrams, and actual real photo illustrations, and schemes, which give you complete step by step operations on repair, servicing, technical maintenance & troubleshooting procedures for your machine. this manual offers full information you need for repair your machine.the information in this manual will enable you to find trouble and to understand how to repair and maintain your machine without going into service. all pages are printable, so run off what you need and take it with you into the garage or workshop. Models & Serials Covered: Part number 478001181st edition EnglishNovember 2014AXIAL-FLOW 7240 Tier 4b engine, for European marketAXIAL-FLOW 8240 Tier 4b engine, for EU marketAXIAL-FLOW 9240 Tier 4b engine, for EU marketProduct EngineAXIAL-FLOW 7240 Tier 4b F3GFE613A*B001AXIAL-FLOW 8240 Tier 4b F3HFE613A*B003AXIAL-FLOW 9240 Tier 4b F3JFE613A*B001 Table of Contents: INTRODUCTIONEngine...................................................................................... 10[10.001] Engine and crankcase . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.1[10.202] Air cleaners and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.2[10.210] Lift pump and lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.3[10.216] Fuel tanks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.4[10.254] Intake and exhaust manifolds and muffler . . . . . . . . . .10.5[10.310] Aftercooler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.6[10.400] Engine cooling system . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.7[10.414] Fan and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.8[10.418] Rotary screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.9[10.419] Stationary air screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.10[10.450] Engine air compressor . . . . . . . . . . . . . . . . . . . . . . . . . . . .10.11[10.500] Selective Catalytic Reduction (SCR) exhaust treatment . 10.12Main gearbox and drive ............................................................14[14.100] Main gearbox and drive . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.1Transmission.............................................................................. 21[21.100] Mechanical transmission lubrication system . . . . . . . . . 21.1[21.114] Mechanical transmission . . . . . . . . . . . . . . . . . . . . . . . . . .21.2[21.130] Mechanical transmission external controls. . . . . . . . . . .21.3[21.145] Gearbox internal components. . . . . . . . . . . . . . . . . . . . . 21.4[21.182] Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21.5Front axle system ....................................................................25[25.100] Powered front axle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25.1[25.108] Final drive hub, steering knuckles, and shafts . . . . . . 25.2[25.310] Final drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.3Rear axle system.......................................................................27[27.100] Powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.1[27.124] Final drive hub, steering knuckles, and shafts . . . . . . .27.2[27.550] Non-powered rear axle. . . . . . . . . . . . . . . . . . . . . . . . . . 27.32Hydrostatic drive......................................................................29[29.100] Transmission and steering hydrostatic control . . . . . . 29.1[29.202] Hydrostatic transmission . . . . . . . . . . . . . . . . . . . . . . . . 29.2[29.218] Pump and motor components. . . . . . . . . . . . . . . . . . . . 29.3[29.300] Rear hydrostatic transmission. . . . . . . . . . . . . . . . . . . . .29.4Brakes and controls ................................................................33[33.110] Parking brake or parking lock . . . . . . . . . . . . . . . . . . . . 33.1[33.202] Hydraulic service brakes . . . . . . . . . . . . . . . . . . . . . . . . 33.2Hydraulic systems....................................................................35[35.000] Hydraulic systems. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.1[35.102] Pump control valves. . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.2[35.106] Variable displacement pump . . . . . . . . . . . . . . . . . . . . .35.3[35.220] Auxiliary hydraulic pump and lines . . . . . . . . . . . . . . . 35.4[35.300] Reservoir, cooler, and filters. . . . . . . . . . . . . . . . . . . . . . 35.5[35.350] Safety and main relief valves . . . . . . . . . . . . . . . . . . . . . 35.6[35.359] Main control valve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35.7[35.440] Grain tank unload system . . . . . . . . . . . . . . . . . . . . . . . . 35.8[35.518] Reel control system . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 35.9[35.536] Crop processor system . . . . . . . . . . . . . . . . . . . . . . . . . . 35.10[35.752] Hydraulic fan drive cooling system. . . . . . . . . . . . . . . . . 35.11Steering.....................................................................................41[41.101] Steering control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.1[41.200] Hydraulic control components. . . . . . . . . . . . . . . . . . . . 41.2[41.216] Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41.3[41.432] Autoguidance steering . . . . . . . . . . . . . . . . . . . . . . . . . . 41.4Wheels...................................................................................... 44[44.511] Front wheels. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .44.1Tracks and track suspension ..................................................48[48.100] Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.1[48.130] Track frame and driving wheels . . . . . . . . . . . . . . . . . . . 48.2[48.134] Track tension units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.3[48.138] Track rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48.4Cab climate control .................................................................50[50.100] Heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50.1[50.104] Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.2[50.200] Air conditioning. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50.3Electrical systems .....................................................................55[55.000] Electrical system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.1[55.050] Heating, Ventilation, and Air-Conditioning (HVAC) control system. . 55.2[55.100] Harnesses and connectors. . . . . . . . . . . . . . . . . . . . . . . .55.3[55.201] Engine starting system . . . . . . . . . . . . . . . . . . . . . . . . . . 55.4[55.421] Feeding control system . . . . . . . . . . . . . . . . . . . . . . . . . .55.5[55.426] Harvest material flow control system. . . . . . . . . . . . . . 55.6[55.628] Threshing electrical control . . . . . . . . . . . . . . . . . . . . . . 55.7[55.780] Shaker shoe leveling system control. . . . . . . . . . . . . . . 55.8[55.988] Selective Catalytic Reduction (SCR) electrical system . 55.9[55.DTC] FAULT CODES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55.10Product feeding .................................................................... 60[60.105] Floating roll, feed chain, and drive . . . . . . . . . . . . . . . .60.1[60.110] Feeder housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60.2[60.112] Stone trapping system . . . . . . . . . . . . . . . . . . . . . . . . . . 60.3[60.150] Feeder drive system . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60.4Threshing ................................................................................66[66.000] Threshing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66.1[66.101] Concave conveyor plate . . . . . . . . . . . . . . . . . . . . . . . . . 66.2[66.110] Concave control system. . . . . . . . . . . . . . . . . . . . . . . . . .66.3[66.260] Threshing mechanism drive system . . . . . . . . . . . . . . . 66.4[66.331] Rotor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66.5Separation ...............................................................................72[72.430] Separator grates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72.1Residue handling.....................................................................73[73.210] Straw chopper drive system. . . . . . . . . . . . . . . . . . . . . . .73.1[73.215] Straw chopper electro-magnetic clutch support. . . . . 73.2[73.230] Straw chopper. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73.3[73.430] Straw spreader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .73.43Crop storage / Unloading .......................................................80[80.101] Clean grain elevator. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.1[80.150] Grain tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80.2[80.175] Grain tank unload drive system . . . . . . . . . . . . . . . . . . . .80.3[80.180] Grain tank unload . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .80.4Platform, cab, bodywork, and decals ................................... 90[90.100] Engine hood and panels . . . . . . . . . . . . . . . . . . . . . . . . . 90.1[90.105] Machine shields and guards . . . . . . . . . . . . . . . . . . . . . .90.2[90.150] Cab. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90.3======================================== Product Details :File Format: PDF Compatible: All Versions of Windows & Mac Language: English Requirements: Adobe PDF Reader & WinZip